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Aluminum profile processing center Daily maintenance method: Do a good job in the maintenance of the aluminum profile machining center to maintain the equipment processing accuracy, extend the processing of the processing center equipment.
Note: After the machine is started, the maintenance machine is prohibited; during maintenance, the circuit breaker of the circuit should be disconnected.
Processing accuracy Maintain:
1. After booting, you must preheate about 10 minutes, then processed. Long-term machines should extend the time of preheating.
2. Check if the oil road is smooth
3. Place the workbench and saddle before shutting down (moving the three-axis stroke to the intermediate position of each shaft stroke).
4. The machine is kept dry and cleaned.
1. After booting, you must preheate about 10 minutes, then processed. Long-term machines should extend the time of preheating.
2. Check if the oil road is smooth
3. Place the workbench and saddle before shutting down (moving the three-axis stroke to the intermediate position of each shaft stroke).
4. The machine is kept dry and cleaned.
First, daily maintenance
1. Check the lubricating liquid level height to ensure the lubrication of the machine.
2. Check if the coolant in the coolant is sufficient, not in timely add.
3. Check the aerodynamic triad oil surface height, approximately 2/3 of the entire tubing height. The pneumatic triple piece of oil in the oil gas can be discharged by the drain switch every day.
4. Check the air pressure, relax the adjustment knob, pressurize, and adjust the pressure.
5. Check whether the air blown air blown in the spindle is normal, wipe the main shaft in the main shaft with a clean cotton cloth and spray light oil.
6. Clean the knife knife arm and tool, especially the knife claw.
7. Clean the exposed limit switch and touch the block.
8. Clear the cutting and oil on the workbench, machine tool, three-axis telescopic shroud.
9. Check all signal lights, and the alarm warning light is normal.
10. Check if the oil pressure unit tube has leakage.
11. Clean cleaning work after the machine is completed.
12. Maintain a clean environment around the machine.
1. Check the lubricating liquid level height to ensure the lubrication of the machine.
2. Check if the coolant in the coolant is sufficient, not in timely add.
3. Check the aerodynamic triad oil surface height, approximately 2/3 of the entire tubing height. The pneumatic triple piece of oil in the oil gas can be discharged by the drain switch every day.
4. Check the air pressure, relax the adjustment knob, pressurize, and adjust the pressure.
5. Check whether the air blown air blown in the spindle is normal, wipe the main shaft in the main shaft with a clean cotton cloth and spray light oil.
6. Clean the knife knife arm and tool, especially the knife claw.
7. Clean the exposed limit switch and touch the block.
8. Clear the cutting and oil on the workbench, machine tool, three-axis telescopic shroud.
9. Check all signal lights, and the alarm warning light is normal.
10. Check if the oil pressure unit tube has leakage.
11. Clean cleaning work after the machine is completed.
12. Maintain a clean environment around the machine.
Second, the weekly maintenance
1. Clean the air filter of the heat exchanger, cooling pump, lubricating oil pump.
2. Check if the tool pull is loose, the knife is cleaned.
3. Check if the three-axis mechanical origin is offset.
4. Check if the knife replacement arm action or whether the sword tool is rotated smoothly.
5. If there is an oil cooler to check the oil-cooling oil, such as below the tick, please fill the oil cooling oil in time.
6. Check the oil cooling machine to set the temperature.
1. Clean the air filter of the heat exchanger, cooling pump, lubricating oil pump.
2. Check if the tool pull is loose, the knife is cleaned.
3. Check if the three-axis mechanical origin is offset.
4. Check if the knife replacement arm action or whether the sword tool is rotated smoothly.
5. If there is an oil cooler to check the oil-cooling oil, such as below the tick, please fill the oil cooling oil in time.
6. Check the oil cooling machine to set the temperature.
Third, monthly maintenance
1. Detect X, Y, Z three-axis rail lubrication, and the track must ensure good lubrication.
2. Check, clean the limit switch and touch the block.
3. Check if the tank tank oil cup oil is sufficient, it is not enough to add it.
4. Check if the sign on the machine and the warning nameplate is clear, existence.
1. Detect X, Y, Z three-axis rail lubrication, and the track must ensure good lubrication.
2. Check, clean the limit switch and touch the block.
3. Check if the tank tank oil cup oil is sufficient, it is not enough to add it.
4. Check if the sign on the machine and the warning nameplate is clear, existence.
Four, half a year maintenance
1. Unpack the three-axis anticycle cover, clean the three-axis tube joint, the ball lead screw, three-axis limit switch, and detect it. Check whether the effect of each axis hard rail scraper is good.
2. Check if the servo motor of each axis servo motor and the head is working properly, there is no abnormal sound.
3. Replace the hydraulic unit oil, the knife replacement mechanism oil.
4. Test the gap of each axis, adjust the compensation amount if necessary.
5. Cleaning the dust in the box (make sure the machine is in a closed state).
6. Comprehensively check the joints, connectors, sockets, and switching.
7. Check the adjustment of the mechanical level.
1. Unpack the three-axis anticycle cover, clean the three-axis tube joint, the ball lead screw, three-axis limit switch, and detect it. Check whether the effect of each axis hard rail scraper is good.
2. Check if the servo motor of each axis servo motor and the head is working properly, there is no abnormal sound.
3. Replace the hydraulic unit oil, the knife replacement mechanism oil.
4. Test the gap of each axis, adjust the compensation amount if necessary.
5. Cleaning the dust in the box (make sure the machine is in a closed state).
6. Comprehensively check the joints, connectors, sockets, and switching.
7. Check the adjustment of the mechanical level.
Five, year maintenance
1. Check if all buttons are sensitive.
2. Clean the cutting tank and replace the cutting fluid.
3. Check the vertical accuracy of each axis and decide whether it needs to be adjusted.
1. Check if all buttons are sensitive.
2. Clean the cutting tank and replace the cutting fluid.
3. Check the vertical accuracy of each axis and decide whether it needs to be adjusted.
Daily Maintenance and Repair Note: The maintenance and repair of the equipment should be carried out by professional engineers.
1. The grounding protection system should have a good continuity to ensure personal safety.
2. Periodically check the circuit breaker, contactor, single-phase or three-phase extinguishing arc. If the wiring is loose, whether the noise is too large, finding the cause and eliminates hidden dangers.
3. Make sure that the hot air blower in the cabinet is running normally, otherwise it may cause damage to the empty parts.
4. The fuse is blown, and the air switch frequently trips, and the cause should be found and excluded.
1. The grounding protection system should have a good continuity to ensure personal safety.
2. Periodically check the circuit breaker, contactor, single-phase or three-phase extinguishing arc. If the wiring is loose, whether the noise is too large, finding the cause and eliminates hidden dangers.
3. Make sure that the hot air blower in the cabinet is running normally, otherwise it may cause damage to the empty parts.
4. The fuse is blown, and the air switch frequently trips, and the cause should be found and excluded.
Six, servo drive battery replacement
The absolute system data holds the servo drive battery. When the battery voltage is too low, the driver battery needs to be replaced, please order the same model number as soon as possible, and keep the drive power to turn. Please turn on the power supply of the drive unit at the 30-minute replacement of the battery, and complete the battery within 1 hour.
Battery replacement steps:
1. Verify that the input power has been cut off, the power of the replaced drive unit is OFF.
2. Unplug the battery plug connected to the drive unit battery socket.
3. Press the side of the battery with the fingertip to transverse the battery and take it out.
4. The new battery's plug is connected to the drive unit battery socket.
5. Install the battery to the drive unit.
1. Verify that the input power has been cut off, the power of the replaced drive unit is OFF.
2. Unplug the battery plug connected to the drive unit battery socket.
3. Press the side of the battery with the fingertip to transverse the battery and take it out.
4. The new battery's plug is connected to the drive unit battery socket.
5. Install the battery to the drive unit.
